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2.2.5 Design for Recycling guidelines for plastics

Course subject(s) Module 2 Design for Recycling at the Product Level

Finally there are a number of plastic-specific DfR guidelines to consider when designing a product:

  • Use common plastics only (e.g. ABS, PE, PP, PA, PC , PC/ABS and HIPS)
    Unlike uncommon plastics, these materials are already being recycled in sufficient volumes. If an uncommon plastic is necessary, use one with a density outside the 0.85 – 1.25  g/cm3 density range of common plastics.
  • Avoid polymer blends
    Polymer blends (besides PC/ABS) can pollute recycled material streams.
  • Avoid glass fibre filled polymers
    Glass fibres pollute the recycled material stream and can decrease its mechanical properties.
  • Minimise the use of additives
    These reduce the purity of recycled plastic streams.
  • Avoid the use of thermoset rubbers
    These cannot be recycled.
  • Avoid the use of thermosets and composites
    Thermosets cannot be recycled. If a thermoset is required, use one with a density outside the 0.85 – 1.25 g/cm3 density range of common plastics.
  • Avoid coatings and paints on plastic parts
    They will pollute material streams and possibly change the density of the material.
  • Avoid the use of foam
  • Minimize the use of thermoplastic elastomers
    These are not recycled.
  • Do not use plating, galvanizing or vacuum metallization to coat plastic parts
    This creates a connection between the plastic and metal.

Source: Design for and from Recycling: Practical Guidelines for Designers (PolyCE, March 2021)

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